On-situ crankshaft grinding machine offers as the only solution for repairing a damaged crankshaft when there is no way or no time to dismantle the crankshaft and now with Orzital, it’s become faster and more cost-effective
After so many fails and efforts finally machine was born.
After a while, I got feedback from my team to make it more user-friendly. Since it was arduous to continuously adjust, load, and feed on each rotation and then change the direction as a routine, we decided to upgrade the machine to CNC.
After many years, finally, we are hereby introducing the first CNC in-situ crankshaft grinding machine in the world, ORZITAL.
The prototype machine was tested by a qualified expert on several samples and projects; accordingly, the detected minor issues were fixed one by one.
The accuracy of the CNC machine ensures consistent product quality. The process is more precise than manual machining and can repeatedly be offered in the same manner over and over again.
Computers are used to control the machines, the process is automated therefore, the speed and quality of the process are incredibly increased.
Whereas the machines do not need breaks, it makes them more efficient than manual machining.
Using Orzital is much faster; therefore, it is possible to have more projects annually and/or take breaks between the projects.
One of the main advantages for the operators of Orzital is safety. As the operator does not need to touch the workpiece and tools during the process there is no reason to damage if the accident happened.
Orzital is more cost-benefit.
Traditional machining requires paying attention throughout the process and any mistake may cause irreparable damage. contrary to expectations manual machines need more skill and expertise than CNC machines, a well-programmed CNC machine works well without hesitation. Since Orzital is so accurate it reduces errors from the process and eliminates unnecessary waste.
The market is looking for the features that Orzital has all in one, so moving towards Orzital is a smart move and can prove the future of the business.
a. When we talk about crankshaft, it is equal to the highest accuracy available. Crankshafts refer to the workshop by only a few hundredths damages and it means accuracy is the major thing in crankshaft repair. Orbital can divide 0.005 mm with a digital display; so, the operator can easily control the machine to not over-grinding, and get the best result in dimension.
b. Orzital technology is not only user-friendly but also offers a 0.005mm adjustment capability for grinding the crankshaft to have very close dimensional and geometric tolerance.
2. Light weight, portability:
a. When we are talking about in-situ machines, it means they should be portable to be easily used on-site, with a special body design. Orzital not only provides more strength for the machine but also the machine is compact and in minimum weight.
b. Machine should be light in weight; also, it should be strong enough and have a long life span. We use special alloy-hardened steels to make the machine, and all parts of the surface are grinded and of the best quality.
c. Orzital is divided into 3 toolboxes with all components, they are easy to carry and waterproof.
3. User friendly:
a. Orzital design looks complicated but has an easy procedure of operation and with CNC capability it is easier to use.
b. Since the place of application of the device is usually very narrow, the Orzital is designed in the form of easy installation.
c. Due to the sensitivity of the work, the measurement must be done in different stages; so, Orzital is designed in such a way that there is no need to open and close it for measurement.
d. Easy adjustment for various sizes in width and diameter is another feature of Orzital.
4. Performance:
a. Surface quality comes from a low vibration, you can find Orzital with a very strong structure.
b. Because of rapid grinding, in most cases there is no need to machine the crankpin and then grind it. It is possible to grind crankpin in one glance to the final size; however, it is possible to use a machine attachment with a functional program.
5. 12 pints support:
a. With the stable installation design method that we use in Orzital, it is possible to use it when other nearby equipment is operating or when sailing.
b. This method of installation provides very good quality during grinding and minimum polish is required for making the job finished.
1. Knowledge:
Do we need CNC programming? Do we need any programming knowledge and language? Not at all, Orzital is fully pre-programmed; after installation, the operator only needs to adjust speed and movements.
Orzital is programmed by hundreds of tests to ensure the best quality and speed ever.
7. Range: Orzital itself is divided into 5 sizes to cover from 150mm to 600mm diameter crankpins with all necessary tools and accessories.
The machine can be adapted to other applications like shaft and journal grinding in various industries.
Our technology has proved its worth in many different applications ranging from marine to land-based industries.
The in-situ crankshaft grinding machine's primary application is the repairing of crankshafts by grinding of crankpin and main journal of a diesel engine. land-based engine as in diesel power plants & pumping stations and/or in sea-going vessels.
but the machine can also be used for grinding of other cylindrical surfaces as below:
1. Fans
2. Turbine rotors
3. Roller journals
4. Thrust faces of shafts
Besides, it can be adapted to many other applications.
For other applications, it’s possible to design and automate a wide range of machines
Stay in touch, we can talk about it.
The quality of our services led us to the biggest marine companies such as NITC and IRISL in the region and so many other companies for onsite machining services.
Engineers’ customer-centric mindset addresses every customer's requirements individually. We evolve unique creative solutions for every unique requirement.
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